Industrial Aluminum Ingot Casting Machine | 8T/H Output | Automatic Demoulding
Meta Description: Maximize your smelter output with our premium Aluminum Ingot Casting Machine. Featuring a K-series reducer, 200-mold capacity, 8T/H output, and fully automatic operation for reliable, continuous production. Download the full spec sheet.
In the competitive metals industry, operational efficiency is directly tied to profitability. Downtime, maintenance costs, and inconsistent output are challenges that can significantly impact your bottom line. Our engineered Aluminum Ingot Casting Machine is not just equipment; it's a robust, integrated production solution designed for continuous, high-volume operation with minimal intervention. Engineered for durability and precision, it transforms molten aluminum into perfectly uniform ingots, 24 hours a day, 7 days a week.
Seamless, Automated Casting Process: From Molten Metal to Finished Ingot
Our continuous casting production line simplifies complex logistics into a reliable, automated process:
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Precision Distribution: Molten aluminum is channeled into the system's distribution launder. A high-temperature resistant, 8-hole cast iron distributor ensures a perfectly even flow of material into each individual aluminum ingot mold.
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Rapid Solidification: As the synchronized chain conveyor advances, molds pass under a targeted water spray cooling system. This controlled quenching process rapidly solidifies the aluminum, ensuring a fine grain structure and consistent metallurgical properties.
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Intelligent Demoulding: The fully formed, 8kg aluminum ingot is then cleanly released by our fully automatic demoulding mechanical hammer. This system uses a precise vibration knock to dislodge the ingot without damage or strain on the machinery, ensuring perfect ingots and protecting the mold lifespan.
Engineered for Unmatched Durability and Performance
We build our machines to last, using premium materials and components to guarantee maximum uptime and a low total cost of ownership.
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Unstoppable Drive System: The heart of the machine is a powerful K-series helical gear reducer coupled with a precision inverter for stepless speed control. This combination delivers immense torque (6300 N/M) and smooth, fluctuation-free operation. The system features intelligent overload protection that alarms upon resistance, safeguarding your investment.
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Robust Structural Integrity: The entire machine is supported by a heavy-duty frame constructed from 4.25mm thick, high-grade rectangular steel tubing (100x80mm, 80x60mm, 50x100mm), designed for ultimate stability and longevity.
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High-Capacity Conveying System: The 16.5-meter-long conveyor features 200 high-quality aluminum ingot molds (including 3 spares), made from optional high-temperature resistant or nodular cast iron. They are carried on a super-strong, blackened manganese steel chain (8mm thick, 180mm pitch) with 60mm diameter rollers, engineered to handle constant heavy loads.
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Premium Components: Critical components like the drive and idler wheels are machined from quenched 45# steel with integrated keyways for a perfect, slip-free fit. We use international-brand electrical components (Schneider, Delta) for reliability and easy global sourcing.
Technical Specifications at a Glance
Why Choose Our Casting Machine?
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Maximized Output: Achieve a consistent output of up to 8 tons per hour to meet demanding production targets.
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Uncompromising Reliability: Built with premium materials and name-brand components to ensure continuous operation and reduce unexpected downtime.
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Low Operational Costs: The simple, robust design and use of market-standard parts make maintenance straightforward and affordable.
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Perfect Ingot Quality: Automated distribution and demoulding guarantee uniform ingot weight, shape, and surface quality every time.
Ready to Upgrade Your Production Line?
Stop dealing with the inefficiencies of outdated equipment. Our Aluminum Ingot Casting Machine is a turnkey solution for reliable, high-yield production.
Contact us today for a detailed quotation and a comprehensive technical brochure. Let our experts help you optimize your casting process.
